Dual Torch Welding Carriage – Powerful Industrial Automation | DynaTwin 200M

DynaTwin 200M
Torch A ◀ dual torch · oscillating · trackless ▶ Torch B
Two Torches. One Pass. Both Seams Done.

The CRUXWELD DynaTwin 200M is a dual torch welding carriage for long parallel seams such as box-beam reinforcements. Two MIG/MAG torches, 300–850 mm apart, weave together from one control panel while the magnetic, guide-wheel carriage rides the beam — no track to lay.

A + B
2
torches, one panel
A ↔ B
300–850
mm torch spacing
WEAVE
5
swing modes
BEAM
200–800
mm box beam
Play video
✓Both torches weave in step
✓Run both torches, or just one
✓Guide wheels follow the beam

Full specifications →

Price, delivery & technical help — get a fast response.

Overview

01 ◀ Overview ▶

Built for Box Beams and Long Parallel Seams

On a box beam or a long reinforced member, the same weld runs twice — once on each side. Done by hand, that is two welders, two travel speeds and two different beads. The DynaTwin 200M puts both torches on one carriage, so both sides are welded in the same pass with the same speed and the same weave.

A permanent magnet holds the carriage to the steel and two pairs of guide wheels — one horizontal, one vertical — run against the walls and plates of the beam to keep both torches on their seams. Each torch has its own X-Y slide for fine placement, and both are set from a single control panel.

Dual torch
Two torches run together, or one alone.
Oscillation
5 swing modes, width, speed, dwell and centre.
Trackless magnetic
Permanent magnet, 30–45 kg hauling force.
Mechanical tracking
Two pairs of guide wheels follow the beam.
DynaTwin 200M dual torch welding carriage with control panel and two torch arms

DynaTwin 200M: one carriage, two torch arms
02 ◀ How it rides ▶

Both Seams, One Set-Up

CARRIAGEmagnet 30–45 kgTORCH ATORCH Bguide wheelguide wheeltorch spacing 300–850 mm c-cbox beam 200–800 mm

Schematic, not to scale
1 · Place
Set the carriage on the beam and let the permanent magnet hold it to the steel.
2 · Guide
Bring the horizontal and vertical guide-wheel pairs up against the beam walls and plates.
3 · Aim
Set each torch on its seam with its own 65 × 65 mm X-Y slide and angle.
4 · Weld
Choose a swing mode, press Start — both corners are welded in the same pass.
◀ TWIN WEAVE STUDIO ▶

Pick the torches and the swing mode — watch both seams weld

TORCHES

SWING MODE

SEAM A
SEAM B

TRAVEL →

A + B. Both corner seams are welded in the same pass — same travel speed, same weave, one control panel.

Torch A only. The carriage runs with one torch for a single seam; torch B stays parked.

Torch B only. Weld the other side alone, without moving the carriage across.

Swing amplitude 0–20 mmSwing speed up to 1520 mm/minDwell 0–2 s each sideSwing centre ±5 mm
03 ◀ Control panel ▶

Set the Weave Once — Both Torches Follow

DynaTwin 200M dual torch welding carriage control panel: swing speed, amplitude, swing center, left and right stop, speed, mode

One panel for both torches
Swing speedUp to 1520 mm/min, scale 0–10
Swing amplitudeWeave width 0–20 mm, scale 0–10
Swing centreShifts the weave ±5 mm over the joint
Left / right stopDwell 0–2 s at each side, set separately
SpeedDigital travel speed display and knob
Start / Stop · directionArc start and stop; forward or backward travel
WELD / NON-WELDDry-run the seam without an arc
MODE 1

Straight
MODE 2

Trapezoid
MODE 3

Triangle
MODE 4

Square
MODE 5

Fine zigzag
04 ◀ Torch set-up ▶

Each Torch Placed on Its Own Seam

DynaTwin 200M dual torch welding carriage torch arms and holders

Torch arms and holders
300–850 mm
Centre-to-centre distance between the two torches, adjustable.
65 × 65 mm
X-Y slide per torch: 65 mm horizontal and 65 mm vertical, adjustable while welding.
±45° lead / lag
Torch operating angle, plus ±15° fixture angle and 0–360° rotation.
Ø15–50 mm holders
Water-cooled or air-cooled automatic torches; curved CO2 torches work best.

Set both torches to the same wire and welding specification so the two seams come out matched.

05 ◀ Applications ▶

Where Twin Torches Pay Off

Play video

The DynaTwin 200M is at its best wherever the same long, straight weld appears on both sides of a member:

✓Box-beam reinforcements, 200–800 mm
✓Stiffeners and long plate assemblies
✓Ship structures and deck panels
✓Gantry and crane girders
✓Large plate welds and structural fabrication

One-off jobs, curved paths or a single seam? A single-torch carriage is the simpler choice — see the comparison below.

DynaTwin 200M welding both corner seams of a steel beam with two torches

Both seams welding in one pass
DynaTwin 200M dual torch welding carriage following a beam on guide wheels

Guide wheels hold the line
06 ◀ Scope & range ▶

What Comes With It, and What You Add

Supplied with the DynaTwin 200M
✓DynaTwin 200M carriage
✓Two torch holders and clamps
✓Control panel
✓Magnetic base
✓Seam-tracking guide wheels
✓Power cable, 10 m
✓Cable brackets and positioning handle
✓Spare fuses and tool kit
You add (two of each)
✓Two welding power sources
✓Two wire feeders
✓Two CO2 gas cylinders
✓Two automatic CO2 welding torches (curved preferred)
Already have two MIG/MAG machines? Send us the make and model on WhatsApp and our technical team will confirm the connection.
Which CRUXWELD carriage?
Two parallel seams in one passDynaTwin 200M ✓
Single fillet, no weaveWeldyFi →
Single torch, trackless, with a weaveDynex 5M →
Magnetic carriage with oscillationDynaSwing 100K →
Oscillating welding carriageDynaMove 45K →
Pipes, flanges and circular jointsWeldOrbit 360 →

For long tank seams on a flexible track, see the DynaFlex 100S.

07 ◀ Why buy from CRUXWELD ▶

Automation Support from People Who Weld

45+ years of welding expertise
Help with torch spacing, weave and settings for your beam from our technical team on WhatsApp and video call.
GeM Registered OEM Manufacturer
Tender-ready documentation for government, PSU and institutional buyers.
Tested before dispatch
Every carriage is checked and run before it ships.
Supported Worldwide
Dispatched across India and exported, with spares on request.

Specifications

08 ◀ Specifications ▶

DynaTwin 200M Dual Torch Welding Carriage — Technical Data

PARAMETERDYNATWIN 200M
General
ModelDynaTwin 200M
TypeDual torch oscillating welding carriage, trackless
Welding processesMIG / MAG (CO2) / FCAW
Power inputAC 220 V, 50–60 Hz
Control voltageDC 24 V
MotorDC 24 V planetary gear motor (high torque)
Walking modeFour-wheel drive
FrameHeavy-duty aluminium
Cable managementIntegrated
Magnet & guidance
Magnetic drivePermanent magnet, rail-free trackless movement
Hauling magnetic force30 – 45 kg
Seam trackingMechanical dual guide-wheel system (horizontal and vertical pairs)
Applicable workpieceBox-beam reinforcements, 200 – 800 mm
Oscillation
Swing modes5 (mode 1: straight, no swing)
Swing speed0 – 1520 mm/min (scale 0 – 10)
Swing amplitude0 – 20 mm (scale 0 – 10)
Left / right dwell0 – 2 s each
Swing centre shift±5 mm
Start / stop controlProgrammable
Torches
Number of torches2 (run together or singly)
Torch distance, centre-to-centre300 – 850 mm, adjustable
Torch adjustment65 mm horizontal, 65 mm vertical (X-Y slide per torch)
Torch angle±15°
Torch lead / lag (operating) angle±45°
Torch rotation0 – 360°
Torch holder diameterØ15 – 50 mm
Torch typeWater-cooled or air-cooled automatic torch

Specifications are subject to improvement without notice; the quotation and test certificate supplied with the machine are the governing documents. Warranty terms are stated on the quotation / invoice.

Video

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Question & Answers

09 ◀ FAQ ▶

Dual Torch Welding Carriage — FAQs

AWhat is the DynaTwin 200M dual torch welding carriage?
A trackless, magnetic welding carriage that carries two MIG/MAG torches and weaves them together from one control panel, so two parallel seams — for example both sides of a box-beam reinforcement — are welded in the same pass.
BWhat jobs is it designed for?
Long, straight parallel seams: box-beam reinforcements of 200–800 mm, stiffeners and long plate assemblies, ship structures and gantry girders. It welds corner and lap joints on both sides in one run.
ACan I run only one torch?
Yes. The two torches run from one control panel and can be used together or singly.
BWhat do I need to connect to it?
Two welding power sources, two wire feeders, two CO2 gas cylinders and two automatic CO2 welding torches — curved torches work best. Both power sources should use the same wire and welding specification.
AWhat oscillation settings does it have?
Five swing modes (mode 1 is straight travel), swing amplitude 0–20 mm, swing speed up to 1520 mm/min, left and right dwell 0–2 s each, and a swing centre shift of ±5 mm.
BHow far apart can the two torches be set?
The centre-to-centre torch distance adjusts from 300 to 850 mm. Each torch also has its own X-Y slide with 65 mm horizontal and 65 mm vertical travel, a ±45° lead/lag angle and holders for Ø15–50 mm torches.
AHow does it follow the seam without a track?
A permanent magnet holds it to the steel, and two pairs of guide wheels — one horizontal, one vertical — run against the walls and plates of the beam, keeping both torches on their seams.
BHow do I get the DynaTwin 200M price and delivery time?
Request a quote on this page or message +91 88008 82983 on WhatsApp with your beam size, joint type and the welding machines you have. You will receive a GST quotation with delivery time, usually the same working day.
Send your beam size and joint — we will suggest the set-up and quote today.

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Dual Torch Welding Carriage – Powerful Industrial Automation | DynaTwin 200M

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