+918800882983, 18002000599 (Toll-free)

Stud Welder

Blog Archives

Stud Welder – Resistance Welding Equipments Manufacturers India. Manufacturer of  Capacitor Discharge and Drawn Arc stud welder required in industries. It is a special form of arc welding where a permanent joint is made with large workpieces & studs. This is a time-saving procedure where arc ignited directly between pins /studs with a workpiece and cause arc inlet and outlet area melted. The two melted parts pressed together with a measured pressure to make the joint permanent. The stud welding machines are of two types Capacitor Discharge/Tip Ignition and Drawn Arc. Both the methods are identical but differ only in the way arc is produced. The Capacitor Discharge is used in the facade construction, apparatus construction, building,  housing and enclosure industries. The Drawn Arc is used in stud diameter of 2-22 mm for structural steelwork, boiler construction, mechanical engineering and in shipbuilding. In stud welding surface must be conducive and the paint etc should be removed from the surfaces.

It is a single-sided fastening technique to join metal with other metal parts. In stud welding, the metal sheet where studs are to fasten is called parent material. The positive electric current of electricity generates a strong arc which melted the two metals by the strong heat. The cooling of the molten pool leads to a strong and secure joint between parent material and stud.
An economical welding process to join the round-shaped base of a welding stud to a metal sheet, pipes, and profiles. The stud welding differs from other fastener methods in that the other side of the sheet shows no impression of fastening.
The stud welding is attaching fastener quickly, with an incredibly strong bond while accessing the one surface of parent material with no impression on the other side of the sheet which can be as thin as .048 inch in the fastest speed of up to .06 second.
The aluminum is a tricky material to weld as it’s thermal and electrical conductivity is very high. This can be accomplished by using either drawn arc or capacitor discharge welding equipment depending upon the thickness of the base material and stud size.
Stud welding can be used everywhere in the metal fabrication and metalworking industry and has been proven for decades to safely and cost-effectively welding sheet metal into welding thread studs, internal threaded bushes or pins. Applications range from steel fabrication, bridge construction, composite construction and facade construction to power stations, industrial furnace construction, general mechanical engineering and equipment manufacturing, vehicle construction and shipbuilding, boiler construction, tank construction, and plant engineering to domestic and electrical industries.
Call Now Button