• Rod Butt Welder – Pneumatic Operated
Rod Butt Welder – Pneumatic Operated

Rod Butt Welder – Pneumatic Operated

Price, delivery & technical help — get a fast response.

Overview

Pneumatic rod butt welder for repeatable joints

A pneumatic rod butt welder joins two rods end to end using resistance heat and air-powered force. The rod ends are clamped in copper jaws, the welding current heats the joint faces to a plastic state, and the pneumatic system pushes the ends together (the upset) to forge a solid joint without filler wire, rod or gas.

Air operation applies the same clamping and upset force on every weld, which is what production lines and wire-drawing plants need when volumes rise or operators change. CRUXWELD builds both pneumatic and lever-operated rod butt welders; the right model depends on your material and rod diameter.

Resistance butt welding
Process
Pneumatic
Operation
No wire, rod or gas
Consumables
End to end, forged
Joint

Typical jobs for rod butt welders

✓Joining steel, brass, aluminium and copper rods in wire-drawing mills
✓Steel bar and rebar joints
✓Bicycle and motorcycle wheel rims
✓Blanks for cutlery and kitchen knives

How a weld is made

1. Clamp. Both rod ends are gripped in copper clamps that also carry the welding current.
2. Heat. Current flows through the joint and resistance heats the faces to a plastic state.
3. Upset. The pneumatic system presses the ends together to forge the joint.
4. Finish. The flash ring is ground off so the rod can be drawn through a die.

Frequently asked questions

What rod sizes can a pneumatic rod butt welder join?

That depends on the model and the material. Send your material and rod diameter on WhatsApp and our technical team will recommend the right machine.

Pneumatic or lever-operated: which is better?

A lever-operated machine such as our CRB-30K leaves the jaws in the operator’s hands. Pneumatic operation applies the same force on every weld, which helps on production lines.

Does the joint need finishing?

Yes. The upset pushes out a small flash ring, which is removed by grinding so the rod can pass through a drawing die.

How do I get a price?

WhatsApp +91 88008 82983 with your material, rod diameter and daily volume.

Related machines

→ Rod Butt Welding Machine — CRB-30K, lever-operated jaws
→ Upset Butt Welder — CUBW-20 to CUBW-60
→ Wire Butt Welder — CWB-5K to CWB-20K
Not sure this is the right machine?

Send your job details to our technical team on WhatsApp or book a video call. CRUXWELD is a GeM Registered OEM Manufacturer with 45+ years of welding expertise. Engineered, assembled and tested in India. Supported Worldwide.

Description

Rod Butt Welder Pneumatic Operated

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