DuoFlex 20K 2 in 1 Spot and Seam Welder

DuoFlex 20K
Spot + roller seam · 20 kVA
Dot It or Stitch It — One Welder, Two Kinds of Joint.

The CRUXWELD DuoFlex 20K is a 2 in 1 spot and seam welder for sheet metal: a handheld gun that takes a single-point spot electrode or a roller seam electrode, powered by a 20 kVA resistance welder with a digital microcomputer controller.

20 kVA
rated capacity
1.8 + 1.8
mm max sheet
1–2000 A
weld current
1–999 ms
weld time
Play video
Spot points and continuous seams
Stores your weld programs
Continuous or pulsed welding

Full specifications →

Price, delivery & technical help — get a fast response.

Overview

01 / Overview

Two Machines’ Work From One Welder

Sheet-metal shops usually keep a spot welder for brackets and panels and a separate seam welder for tanks, trays and ducts. The DuoFlex 20K does both. The same handheld gun takes a single-point spot electrode for quick weld points, or a roller seam electrode that rolls along the joint for a continuous, leak-proof seam.

A 20 kVA thyristor-controlled DC power source sits under a digital microcomputer controller: set the current, weld time and pre- and post-weld time, choose continuous or pulsed welding, and save the program to repeat the same weld tomorrow.

Spot welding
Single-point electrode for fast, clean weld points.
Roller seam welding
Roller electrode for continuous seams.
Digital controller
LCD display, stores multiple weld programs.
Up to 1.8 + 1.8 mm
Low-carbon steel to stainless sheet.
CRUXWELD DuoFlex 20K 2 in 1 spot and seam welder with digital controller and handheld gun

DuoFlex 20K with its handheld gun
02 / Spot or seam

Pick the Joint, Fit the Electrode

SPOT

Instant spot welding on a steel bracket with the DuoFlex 20K

Weld points, one squeeze at a time
Single-point copper electrode on the gun
Brackets, clips, panels, enclosures
Fast, clean, precise weld points
SEAM

Roller seam electrode welding a continuous seam on sheet metal

A continuous bead, rolled along the joint
Roller seam electrode head on the gun
Tanks, trays, ducts, doors, kitchenware
Strong, uniform, leak-proof seams
DuoFlex 20K gun heads: tong spot attachment, roller seam electrode head and single-point spot electrode

Electrode heads for the DuoFlex 20K gun
Single-point spot electrode
Copper tip for spot welds from one side.
Roller seam electrode head
Copper wheel for continuous seams.
Tong spot attachment
Grips the joint from both sides for double-sided spot welds on lap joints — ask when you order.
Change heads on the same gun — no second machine to set up
●●● SPOT·SEAM ›››·TONG SPOT
LAP JOINT · SHEET UP TO 1.8 + 1.8 mmGUNLAP JOINT · SHEET UP TO 1.8 + 1.8 mmGUNTONGLAP JOINT · SHEET UP TO 1.8 + 1.8 mm

Spot. One squeeze, one weld point — brackets, clips, panels and enclosures.

Seam. The copper roller keeps rolling and the weld points overlap into one continuous, leak-proof seam — tanks, trays, ducts and doors.

Tong spot (optional). The tong attachment grips the lap joint from both sides for double-sided spot welds — ask for it when you order.

Spot and roller seam electrodes come with the DuoFlex 20K; the tong spot attachment is optional.

03 / Controller

Set It Once, Save It, Weld It Again Tomorrow

DuoFlex 20K digital microcomputer controller for spot and seam welding settings

Digital microcomputer controller
Weld current1 – 2000 A
Weld time1 – 999 ms
Pre-weld time0 – 999 ms
Post-weld time0 – 999 ms
ModesContinuous or pulsed
ProgramsStores multiple weld settings
DisplayDigital LCD
Test-run a new setting with no current flowing, to check the motion first
Make a trial weld on a scrap of the same sheet, then save it as a program
A weld counter keeps track of the job
WELD CYCLE · AS THE CONTROLLER RUNS IT

PRE-SSQUEEPRE-WSPACEWELDMAINTANPAUSEFORCECURRENTWELD COUNTER000100020003000400050006000700080009PRE-SSQUEEPRE-WSPACEWELDMAINTANPAUSEFORCECURRENTWELD COUNTER000100020003000400050006000700080009

Weld current 1–2000 AWeld time 1–999 msPre-weld 0–999 msPost-weld 0–999 msPrograms stored on the controller
04 / Results & applications

Cabinets, Furniture, Kitchenware and Doors

Sheet-metal parts made with the DuoFlex 20K spot and seam welder: cabinets, trays, frames and enclosures

Parts made with spot and seam welding
Play video
Steel cabinets and enclosures
Iron furniture and frames
Stainless-steel kitchenware and trays
Doors and panels
Low-carbon steel through to stainless sheet
Spot and seam weld samples made with the DuoFlex 20K

Weld samples
Row of spot welds on sheet metal made with the DuoFlex 20K

Spot welds on sheet
Operator spot welding a steel plate with the DuoFlex 20K handheld gun

Spot welding on plate
05 / Set-up & range

What It Needs, and Which Spot Welder to Choose

What it needs
SupplyAC 415 V ±15%, 50/60 Hz
Rated primary current70 A
CablesEarth 3 m, output 3 m
Gun + control cable8.5 kg
Transformer coolingAir cooled
Working temperature−10 to 50 °C
Which CRUXWELD spot welder?
Spot and seam on sheet metalDuoFlex 20K ✓
Pedal spot welding at the benchROKR 16K →
Heavy sheet, hanging gunAeroSpot →
Car body dent pullingDentPro 90 →
Jewelry and dental workPulseGem 100 →

See the full spot welder range. Spare roller wheels and electrode tips are available on request.

DuoFlex 20K 2 in 1 spot and seam welder with controller, transformer and gun

Controller, power unit and gun on one trolley
06 / Why buy from CRUXWELD

Resistance Welding Support from People Who Weld

45+ years of welding expertise
Help with current, time and electrode set-up for your sheet from our technical team on WhatsApp and video call.
GeM Registered OEM Manufacturer
Tender-ready documentation for government, PSU and institutional buyers.
Tested before dispatch
Every machine is checked and run before it ships.
Supported Worldwide
Dispatched across India and exported, with electrodes and spares on request.

Specifications

07 / Specifications

2 in 1 Spot and Seam Welder DuoFlex 20K — Technical Data

PARAMETERDUOFLEX 20K
Power
ModelDuoFlex 20K
Welding methodResistance welding: spot and roller seam
Rated capacity20 kVA
Input supplyAC 415 V ±15%
Frequency50 / 60 Hz
Rated primary current70 A
Secondary unload voltage7.6 – 12.8 V
Welding
Maximum welding capacity1.8 + 1.8 mm
Welding current range1 – 2000 A
Welding time range1 – 999 ms
Pre-welding time0 – 999 ms, adjustable
Post-welding time0 – 999 ms, adjustable
Welding modesContinuous, pulsed
Control
ControllerDigital microcomputer controller
DisplayDigital LCD
MemoryStores multiple welding parameters
Build
InsulationH
Transformer coolingAir cooled
Operating temperature−10 °C to 50 °C
Earth cable / output cable3 m / 3 m
Controller weight2.5 kg
Gun + control cable weight8.5 kg
Dimensions (L × W × H)520 × 800 × 680 mm
WeightApprox. 82 kg

Specifications are subject to improvement without notice; the quotation and test certificate supplied with the machine are the governing documents. Warranty terms are stated on the quotation / invoice.

Video

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Question & Answers

08 / FAQ

2 in 1 Spot and Seam Welder — FAQs

What is a 2 in 1 spot and seam welder?
A resistance welder that makes both spot welds and continuous seam welds. On the CRUXWELD DuoFlex 20K the handheld gun takes a single-point spot electrode or a roller seam electrode head, powered by one 20 kVA machine.
What sheet thickness can the DuoFlex 20K weld?
Up to 1.8 + 1.8 mm, from low-carbon steel to stainless steel sheet.
What is the difference between spot and seam welding?
Spot welding joins sheets at separate points with a single-point electrode. Seam welding runs a roller electrode along the joint to make a continuous, leak-proof weld — used on tanks, trays and ducts.
What can I set on the controller?
Welding current 1–2000 A, welding time 1–999 ms, pre- and post-welding time 0–999 ms, and continuous or pulsed mode. Settings are shown on a digital LCD and multiple programs can be stored.
What power supply does it need?
AC 415 V ±15%, 50/60 Hz, with a rated primary current of 70 A and a rated capacity of 20 kVA.
Is a tong-type double-sided gun available?
Yes, a tong-type spot attachment that grips the joint from both sides is available for lap joints. Mention it when you ask for a quote.
Do you supply replacement roller wheels and electrode tips?
Yes. Spare roller seam wheels and spot electrode tips are available on request — send us a photo on WhatsApp and we will match them.
How do I get the DuoFlex 20K price and delivery time?
Request a quote on this page or message +91 88008 82983 on WhatsApp with your sheet material, thickness and joint type. You will receive a GST quotation with delivery time, usually the same working day.
Send your sheet, thickness and joint — we will suggest the set-up and quote today.

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1 Comment

  1. Do you sell replacement roller tips for your seam welders? If you do could you please tell me the cost of the tip and rollers. Thank you. God bless.

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DuoFlex 20K 2 in 1 Spot and Seam Welder

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