Gantry CNC Plasma Cutting Machine – Powerful ProGantry 2560

ProGantry 2560
CRUXWELD CNC cutting automation · ProGantry 2560

Cut bigger. Cut smarter. Produce more.

Give every full-size plate a faster path from drawing to finished component. The CRUXWELD ProGantry 2560 gantry CNC plasma cutting machine turns DXF designs into clean, accurate and repeatable profiles across a 2500 × 6000 mm cutting area, without manual marking, physical templates or operator-dependent cutting.

6000 mm2500 mmCNC CONTROLLERNEST-01.DXFARCTHCPROGRAMUSB · 95 SHAPES±0.2 mm/m1 · Nested DXF loaded from USB, plate aligned2 · Holes first, then outlines: pierce, cut, next part3 · Dual-side drive keeps the beam square down 6000 mm4 · A full sheet of parts: no marking, no templates

2500 × 6000mm cutting area
0.5–30 mmPlasma
5–200 mmFlame
±0.2 mm/mWorking precision
Dual-side synchronised gantry driveAutomatic arc-voltage torch height controlNesting software for AutoCAD, SolidWorks and CAXA drawings

GeM Registered OEM Manufacturer · Supported Worldwide · 45+ years of welding expertise

Price, delivery & technical help — get a fast response.

Overview

01

At a glance

Big-format cutting without the big hassle

If your workshop still marks plates by hand, cuts with a pug machine, and grinds every edge afterwards, you already know where your hours go.

The CRUXWELD ProGantry 2560 gantry CNC plasma cutting machine takes that routine off your plate. It carries a precision cutting torch across a full 2500 × 6000 mm working area on dual-side driven rails, following your drawing with ±0.2 mm/m working precision while your team gets on with welding, fitting and dispatch.

The machine is a classic table-type gantry: a heavy fabricated steel table with replaceable sawtooth slats, twin longitudinal rails, and a rigid cross beam that carries the torch station. Both sides of the gantry are driven together, so the beam stays square at high traverse speed: clean corners and true circles instead of ovals. It belongs to our family of CNC cutting machines.

CRUXWELD ProGantry 2560 gantry CNC plasma cutting machine with sawtooth slat table
ProGantry 2560 on its sawtooth slat table.
02

Full-sheet capacity

What fits on a 2500 × 6000 mm table?

Tap a load to see it on the table, drawn to scale:

Effective cutting area 2500 × 6000 mm
1 sheetOne 8 × 4 ft sheet

A standard 8 × 4 ft sheet uses less than a quarter of the table.

4 sheetsFour 8 × 4 ft sheets

Four 8 × 4 ft sheets lie on the table together: load once, cut a whole batch.

1 plateFull 2500 × 6000 mm plate

A full 2500 × 6000 mm plate: nest dozens of parts and cut the layout in one run.

Custom table lengths on request.

03

Drawing to parts

From a DXF on your screen to parts off the table

  1. 1DrawPrepare the part in any CAD software.AutoCADSolidWorksCAXA
  2. 2NestArrange the parts on the plate in the nesting software to cut wastage.Nesting software
  3. 3LoadTransfer the program by USB, or key in a part from the 95 built-in shapes.USBKeypad95 shapes
  4. 4CutAlign the plate and run: trial run, reverse, mirror and array are built in.Plate alignmentTrial run
04

One machine, two processes

Plasma or flame: match the process to the plate

Most workshops don’t cut just one thickness of steel. The ProGantry 2560 is a dual-purpose plasma and flame cutting machine. Switching is a torch and parameter change, not a new machine. Tap a process (the torch speeds are shown in proportion):

050100150200Cutting thickness, mmPlasmaup to 3,000 mm/min050100150200Cutting thickness, mmFlameup to 750 mm/min
0.5–30 mmPlasma cutting · up to 3,000 mm/min

How it works: A high-temperature electric arc and compressed air form a plasma jet that melts and blows metal out of the kerf.

Best for: Mild steel, stainless steel and aluminium from thin sheet to medium plate: high speed, smooth edges, a narrow kerf.

Air plasma from 63 A to 160 A (CRUXWELD FINELINE series).

5–200 mmFlame cutting · up to 750 mm/min

How it works: Oxygen and a fuel gas such as LPG, propane or acetylene preheat the steel, then a pure oxygen stream burns cleanly through the section.

Best for: Thick carbon steel where plasma becomes uneconomical: base plates, machine frames, crusher parts and structural billets.

Oxy-fuel flame torch on the same gantry and the same controller.

Want the physics behind the arc? This independent overview of plasma cutting explains it well.

05

Torch height control

Warped plate? The torch follows it.

THC onSame gap over every waveARC VOLTAGETHC offGap opens, torch hits humpsARC VOLTAGE
Steady arcArc-voltage THC + initial height sensing

The controller reads the arc voltage and lifts or lowers the torch over every wave and warp in the sheet. Consistent cut quality, longer consumable life and far fewer torch crashes.

GuessworkFixed torch height

Over a dip the gap opens and the cut widens; over a hump the torch strikes the plate. On a full 6000 mm sheet, no plate is perfectly flat.

Controller and THC

ProGantry 2560 CNC controller with LCD screen, keypad and arc-voltage torch height controller
Industrial CNC controller with the arc-voltage height controller on top.
  • Integrated electric + arc-voltage height adjustment
  • Automatic ignition
  • Program input by keypad or USB
  • Trial run, reverse, plate alignment, mirror and array
06

Why fabricators choose it

Why fabricators choose the ProGantry 2560

  • Full-sheet 2500 × 6000 mm capacityStandard 8 × 4 ft and larger plates fit without repositioning. Nest dozens of parts on one sheet, cut the whole layout in a single run, and cut plate wastage along with it.
  • Plasma and flame on one gantryFast plasma for sheets and medium plate, oxy-fuel flame for thick carbon steel. You stop turning away thick-plate jobs, and stop paying outside cutting vendors.
  • Automatic torch height controlArc-voltage THC with initial height sensing tracks uneven and warped plates automatically. Consistent cut quality, longer consumable life, and far fewer torch crashes.
  • Operator-friendly CNC controllerBright industrial display, built-in shape library, and USB transfer of DXF-based programs. A new operator can be cutting confidently within a day, with no CNC background needed.
  • Dual-side drive, rigid beamSynchronised drives on both rails keep the gantry square at speed. Precision guide rails and a stress-relieved beam deliver straight lines, sharp corners, and true circles.
  • Supported worldwideSpares and consumables on request, and help from our technical team on WhatsApp and video call. Your table does not sit idle waiting for answers.
07

What’s on the gantry

The parts that make the gantry CNC plasma cutting machine

ProGantry 2560 components: arc voltage regulator, flame cutting torch, nesting software, CNC control system, crossbeam and bilateral drive
Main components.
ProGantry 2560 gantry and torch carriage over the sawtooth slat cutting table
Gantry over the slat table.
Plasma cutting and flame cutting compared on the dual-purpose ProGantry 2560
Plasma and flame on one machine.
08

Which CRUXWELD CNC?

Table gantry or portable CNC?

09

Why buy from CRUXWELD

Based in India. Supported worldwide.

  • 45+ years of welding expertiseHelp with nesting, cutting parameters and consumables from our technical team on WhatsApp and video call.
  • GeM Registered OEM ManufacturerTender-ready documentation for government, PSU and institutional buyers.
  • Checked before dispatchEvery gantry CNC plasma cutting machine is test run before it ships.
  • Supported WorldwideDispatched across India and exported, with consumables and spares on request.

Tell us your plate sizes, thickness range and materials: we will configure the plasma source and send a quotation.

Specifications

ProGantry 2560 Technical Specifications

ParameterProGantry 2560
Cutting Performance
Effective Cutting Area (W × L)2500 mm × 6000 mm Custom lengths on request
Cutting ModePlasma and flame cutting (dual purpose)
Plasma Cutting Thickness0.5 – 30 mm
Flame Cutting Thickness5 – 200 mm
Cutting Speed – Plasma0 – 3,000 mm/min
Cutting Speed – Flame0 – 750 mm/min
Moving Speed0 – 5,000 mm/min
Working Precision±0.2 mm/m
Processing MaterialsCarbon steel, stainless steel, aluminium sheets, galvanized sheets
Drive & Build
Drive ModeDual-side synchronised (double driver)
MotorStepper motors
Torch Lift Distance150 mm
Guide Rail Size (L × W × T)3500 × 273 × 60 mm
Cutting TableHeavy fabricated steel frame with replaceable sawtooth slats
CNC Drive Unit Dimensions610 × 458 × 418 mm
Total Weight260 kg
Control & Software
Height ControlIntegrated electric + arc-voltage (THC) height adjustment
Ignition DeviceAuto
Program InputKeypad or USB port
Shape Library95 built-in patterns
Operation FunctionsTrial run, reverse, plate alignment, mirror, array
SoftwareAdvanced nesting software compatible with AutoCAD, SolidWorks, CAXA and more
Power & Environment
Plasma Power Options63 A – 160 A air plasma (CRUXWELD FINELINE series)
Power Supply220 V / 110 V, 50/60 Hz
Gas PressureMax. 0.1 MPa
Working Temperature-10°C to 60°C

Specifications are indicative for the standard configuration and may be customised. Please confirm the final datasheet with our sales team before ordering.

Description

Smart CNC Controller with Automatic Torch Height Control

The brain of the ProGantry 2560 is an industrial CNC controller built for real shop floors — dusty air, ungloved and gloved hands, and operators who want results, not menus. The bright LCD screen shows the part, the toolpath, and the live cutting position at a glance. A built-in library of common shapes (flanges, rings, rectangles, gussets and more) means everyday parts are cut by simply entering dimensions — no computer required at all.

For full nested layouts, your team prepares drawings in CAD, nests them in the supplied nesting software to squeeze maximum parts from every sheet, and carries the program to the machine on a USB drive. Kerf compensation, lead-ins, and cutting sequence are handled in software, so the first part off the table is a good part.

Working alongside the controller is the automatic torch height controller (THC). Before each pierce, initial height sensing finds the plate surface and sets the exact pierce height. During the cut, the THC reads arc voltage continuously and floats the torch over every bow and ripple in the sheet. The result: uniform kerf, square edges, dramatically longer nozzle and electrode life, and no more crashed torches when a cut part tips upward. Open voltage, IHC delay, and arc delay are all adjustable from the panel, so experienced operators can fine-tune behaviour for tricky jobs.

Built to Survive Real Workshop Life

A cutting machine earns its price in year three, not week one — which is why the ProGantry 2560 is deliberately over-built. The base is a heavy fabricated steel structure that stays put and stays level. The cutting bed uses replaceable sawtooth slats: they take the arc strikes and slag so the structure never does, and when they wear after years of service, you slide in new ones instead of repairing a table.

Cables and hoses run through an enclosed drag chain, protected from sparks and spatter instead of dangling in them. The rails are guarded from slag splash, drives are sealed, and the operator station sits at the machine corner where the operator has a clear view of the torch with easy reach of the emergency stop. Everything about the layout says the same thing: this machine was designed by people who have stood next to one for years.

Applications: Where the ProGantry 2560 Earns Its Keep

Any business that starts with steel plate and ends with fabricated parts is a fit for this gantry CNC plasma cutting machine. Our customers use it every day for:

Structural Steel & PEB
Flanges & Rings
Machine Building
Tanks & Pressure Vessels
Agricultural Equipment
Trailers & Truck Bodies
Earthmoving Spares
Job-Work Cutting Services

Flange and ring cutting deserves a special mention: nested circles are where CNC cutting embarrasses manual methods most. A full sheet of flanges — outer circles, bolt holes, inner bores — cuts unattended in a fraction of the time, with every piece identical. For job-work shops, the 2560 bed size itself is a business model: charge per cut on full-size plates your competitors with smaller tables simply can’t take.

Gantry vs Portable CNC Plasma: Which One Do You Need?

It’s the most common question we hear, and the honest answer depends on your volume. A portable CNC plasma cutting machine is a brilliant entry point: low investment, small footprint, easy to shift between sites, and perfect for occasional cutting or space-starved workshops.

The ProGantry 2560 is the step up for shops where cutting is a daily production activity. The dedicated table with sawtooth slats supports plates properly and manages slag; the dual-side driven gantry holds accuracy at higher speeds; the wider, longer working envelope handles full sheets without repositioning; and the machine runs hour after hour without babysitting. If your cutting backlog is measured in sheets per day rather than parts per week — or you’re refusing thick-plate work a flame torch would win — the gantry pays for itself quickly. Not sure which side you fall on? Tell us your typical plate sizes and monthly volume, and we’ll give you a straight recommendation, even if it’s the smaller machine.

The ROI Story: What Changes After Installation

Owners who move from manual cutting or outsourced job work to a gantry CNC machine describe the same three changes. First, throughput: layouts that took a marker, a straightedge, and half a day now cut themselves in under an hour, and one operator supervises the machine while it works. Second, material savings: nesting software packs parts tighter than any hand layout ever will, and over a year those saved kilos of plate quietly add up to serious money. Third, consistency: every part matches the drawing, so fit-up at the welding bay gets faster and rework almost disappears.

There’s also the revenue side. With a 2500 × 6000 mm bed and dual-process cutting in-house, you stop paying outside cutting vendors, stop waiting on their schedules, and can start quoting cutting job work for other fabricators in your area. Many of our customers find the machine effectively pays its own EMI within the first year of disciplined use — and keeps earning long after.

Why Buy Your Gantry CNC Plasma Cutting Machine from CRUXWELD?

A CNC cutting machine is only as good as the support behind it. CRUXWELD Industrial Equipments has been building welding and cutting machinery for over four decades, with equipment running in demanding plants across India and exported to 80+ countries. When you buy the ProGantry 2560, you get factory-direct pricing from the manufacturer, set-up and operator training guidance from our technical team on WhatsApp and video call, and a genuine spares pipeline — consumables, slats, torches, and electronics — available locally, backed by our warranty policy and authorised service network.

Just as importantly, you get honest configuration advice. We’ll ask about your materials, thickness range, monthly tonnage, and available space before recommending a plasma source and options — because a correctly sized machine is what actually delivers the ROI you’re buying it for.

Switching processes is a torch and parameter change, not a new machine purchase. If you’d like the deeper theory behind the arc, this independent overview of plasma cutting explains the physics well — but on the shop floor, all you’ll notice is clean parts coming off the table faster.

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Question & Answers

Frequently Asked Questions

What is the cutting area of the ProGantry 2560 gantry CNC plasma cutting machine?

The standard effective cutting area is 2500 mm × 6000 mm — comfortably covering full-size commercial plates. Custom table lengths can be discussed for special production requirements.

Can the ProGantry 2560 do both plasma and flame (gas) cutting?

Yes. It is a dual-purpose machine: a plasma torch for fast, clean cutting of sheets and medium plate, and an oxy-fuel flame torch for thick carbon steel. Both are managed by the same CNC controller.

What thickness of metal can it cut?

With plasma, the cutting range is 0.5–30 mm, depending on the plasma source you choose (63 A – 160 A air plasma, CRUXWELD FINELINE series). With the oxy-fuel flame torch, carbon steel from 5 mm up to 200 mm can be cut.

Which materials can a gantry CNC plasma cutting machine cut?

Plasma cuts any electrically conductive metal — mild steel, stainless steel, and aluminium are the everyday materials. Flame cutting is used for carbon steel only. Non-conductive materials cannot be plasma cut.

How do I load my designs into the machine?

Prepare drawings in any CAD software, nest them in the supplied nesting software, and transfer the program by USB. For simple everyday parts, the controller’s built-in shape library lets the operator enter dimensions directly at the machine — no computer needed.

What is the gantry CNC plasma cutting machine price in India?

Pricing depends on the plasma source amperage, torch configuration (plasma only or plasma + flame), and any customisation. As the manufacturer, CRUXWELD offers factory-direct pricing — request a quotation and we’ll respond with a detailed offer within 24 hours.

Do you provide training and after-sales support?

Yes. Our technical team guides set-up, operator training and after-sales support on WhatsApp and video call, and genuine spares and consumables are available on request.

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Gantry CNC Plasma Cutting Machine – Powerful ProGantry 2560

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