Submerged Arc Welding (SAW) 1000 Amps

CSW-SAW1000i
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The Cruxweld CSW-SAW1000i combines all the benefits of advanced digitally controlled technology in the world of submerged arc welding with rugged construction, reliability, and a 100% duty cycle. The main advantages of submerged arc welders are efficiency and welding quality. The SAW (Submerged Arc Welding) process provides high deposition rates and deep penetration when large amounts of filler material are required.

When comparing submerged arc welding with other welding processes, the initial equipment cost is slightly higher than other welding methods, but the productivity improvement provides significant returns. High-efficiency inverter technology reduces power consumption by approximately 30% compared to conventional rectified power supplies.

Features

The greatest benefit of submerged arc welding is the high deposition rates that can be achieved, which can have a significant impact on productivity and efficiency. This process is usually automated to some extent, making it easier to achieve consistent quality welds. In addition, SAW has low smoke and no open arc characteristics for improved operator comfort and safety.

Depending on your application requirements, the SAW welding machine offers many benefits.

  • Power source and Welding head is a robust digitally controlled inverter based
  • Power supply is CC-CV type & fit for MMA/GOUGING and SAW operations
  • Naturally picks the MMA or SAW process based on welding head connections to power source
  • High power factor and high efficiency – resulting in substantial energy preserving over conventional SAW outfits
  • The entire system composed of inverter based power source, tractor boom mounted welding head and interrelated cables
  • Energy efficient outfit, built in with high efficiency and high power factor power source, saves power consumption and reduce energy bills up to 30% over conventional type of machines
  • Improved Reliability due to SMD technology
  • Core parts are laminated to conserve against moisture and corrosion; Changeable side panels grant easy access to internal parts
  • Strong, robust and uniform welding
  • Excellent impact value and corrosion resistance
  • Suitable for indoor and outdoor use
  • Smooth, uniform, spatter-free weld
  • Minimum welding fumes
  • Powerful tractor with stable feeder and digital control panel
  • Arc flash is minimal, so a minimum protection kit is required
  • Minimize welding defects and eliminate post-weld grinding
  • Fully compatible and suitable for use with diesel and gasoline generators
  • Carbon steel Low alloy steel, stainless steel, refractory steel, etc. are suitable welding materials
  • Common applications: steel structures, shipbuilding, boilers, pressure vessels, bridge construction industry, chemical Industry, crane machinery, etc

Description

Model CSW-SAW1000i
Input voltage, phase & frequency 415v±15%, 3 Phase, 50/60 Hz
Max input KVA @100% duty cycle 52 KVA
Open circuit voltage 90 V
Welding current range 100-1000 A
Welding voltage range (CC-SAW mode) 24-44 A
Welding current @100% duty cycle 910 A
Welding current @60% duty cycle 1000 A
Efficiency 85%
Degree of protection IP23S
Insulation H
Power factor 0.93
Suitable MMA electrode diameter 3.2, 4, 5 & 6.3 mm
Suitable Gouging electrode diameter Upto 12 mm
Suitable SAW wire diameter 2.5, 3.2, 4 & 5 mm
Protections Over-voltage, under voltage, over temperature
Cooling Forced air
Dimensions (LxWxH) 760x380x820 mm
Weight (approx) 118 kg

Join the Conversation

9 Comments

  1. k v rama krishna says:

    Dear sir,

    Pl send the submerged welding machine quatation.

    1. The team Cruxweld will do the needful.

  2. Shyam Kalyana says:

    Hi we are trader of various type of machine we need this machine for re sale purposes, Submerged welding machine for 6 mm thickness pole welding max 12 meter length. hope 340Amp welder sufficient for this, so please send quotation accordingly

    1. The sales team at Cruxweld thank you for the interest in our welding machine. We will share techno commercial details of the required welding machine soon.

  3. Please send me a broucher of All star saw 1000 Thyristor welding machine

  4. Hugh Chrisp says:

    This is the right webpage for anyone who really wants to understand this topic. You understand so much its almost tough to argue with you (not that I really would want to…HaHa). You definitely put a new spin on a topic that has been discussed for many years. Excellent stuff, just wonderful!

    1. Thank you for your appreciation.

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